Revolutionizing fluid control: All-in-one regulation of temperature, flow rate, and pressure
February 24, 2025, 11 minute read
February 24, 2025, 11 minute read
Precise Fluid Mixing
Achieving the perfect fluid mixture is essential in many industries, ranging from chemical processing to beverage production. The Automated Ceramic Disc Valve excels in this area by maintaining a constant flow rate, even in case of pressure fluctuations or modifications within the hydraulic system. This ensures adherence to desired mixing proportions, thus ensuring uniform product quality and increased process efficiency. The valve's ultrasonic flow sensor provides high-precision measurements, guaranteeing precise fluid control.
Fast Response in Flow Rate, Pressure and Temperature Regulation
In dynamic industrial environments, the ability to quickly adjust flow parameters is essential. The Automated Ceramic Disc Valve is equipped with integrated temperature and pressure sensors, enabling real-time monitoring of flow conditions. Its integrated control algorithm allows for rapid adjustments of flow rates, pressure levels and temperature settings, ensuring optimal operating conditions. This fast responsiveness not only improves process reliability, but also contributes to energy efficiency and cost savings.
Temperature Response Comparison: Ultrasonic temperature measurement (green) reacts instantly to a sudden temperature change (yellow), while the PT1000 sensor (red) responds
much more slowly, over several seconds.
Autonomous System for Simplified Integration
Traditional fluid control systems often require multiple components, leading to complex installations and increased maintenance. The Automated Ceramic Disc Valve combines several functions – flow measurement, temperature and pressure detection, as well as flow regulation – into a single autonomous unit. This integration simplifies system architecture, reduces installation time and minimizes potential failure points. Its robust design, featuring ceramic disc technology, ensures durability and longevity, even under demanding conditions.
Compact All-in-One Solution
Space constraints are a common challenge in modern industrial installations. The Automated Ceramic Disc Valve addresses this need by offering a compact design without compromising functionality. With operational capabilities ranging from 0 to 110°C and pressures up to 10 bar, this versatile valve is suitable for a wide range of applications. Its all-in-one configuration reduces the need for additional components, thus simplifying system design and maintenance.
Automated Ceramic Disc Valve
Applications in Various Sectors
The versatility and advanced features of the Automated Ceramic Disc Valve make it a valuable asset in many industries:
Water treatment and drinking water systems: Ensures precise control and measurement in drinking water applications, ensuring high hygiene and efficiency standards.
Chemical industry: Easily handles corrosive and abrasive fluids, offering reliable performance in challenging environments.
Food and beverage industry: Maintains strict hygiene standards while ensuring precise mixing and flow control for consistent product quality.
Pharmaceutical manufacturing: Provides precise flow and temperature regulation, essential for preserving product integrity and meeting the industry's strict standards.
Automotive industry: Used in processes such as tire manufacturing, where it withstands high temperatures and pressures during vulcanization.
Industrial cleaning equipment: Ensures the optimal ratio between water and detergents in scrubbers, thus improving cleaning efficiency.
By integrating the Automated Ceramic Disc Valve into their systems, industries can improve their operational efficiency, reduce maintenance costs and benefit from optimal fluid process control, while enjoying a high-performance flow regulation valve.
